In Our Singeing Process, we remove the loose hairy fibers/projecting fibers/protruding fibers from the surface of the textile materials (Yarn, Fabric).
We remove the short fibers from the textile materials (yarn and fabric). Make the textile materials smooth, even and clean looking. Develop maximum luster in the textile materials. In addition, make the textile materials suitable for subsequent next process
In Mercerization process, the cotton or yarn is treated with 1-2% caustic soda solution at temperature of 20-30ºC. It is necessary to hold the fabric under tension and wash thoroughly.
The benefits of Mercerization are Increase tensile strength, Improved hygroscopicity, Improved smoothness, Improved luster, Improved dimensional stability.
The effect of mercerized cotton depends on various factors like Cross-section of the fiber, Staple length of the fiber, Wall thickness of the fiber, Yarn construction., Yarn twist, Doubling of yarns, Rate of drying etc..
Some wovens are conveniently dyed on jigger are , Plain wovens, Satins, Poplins, Ducks, Suiting and Shirting material, Sheetings etc. But have limited application on fabrics which are tension sensitive such as crepes , flat crepes , knits , net fabrics and elastomeric warps etc.
In Stenter Process is used to stretching or stentering fabrics. The purpose of the stenter is to bringing the length and width to pre determine dimensions and also for heat setting and it is used for applying finishing chemicals and also shade variation is adjusted. The main function of the stenter is to stretch the fabric widthwise and to recover the uniform width.
The Function of Stentering is Heat setting is done by the stenter for lycra fabric, synthetic and blended fabric, Width of the fabric is controlled by the stenter, Finishing chemical apply on fabric by the stenter, Loop of the knit fabric is controlled, Moisture of the fabric is controlled by the stenter, GSM of the fabric is controlled by stenter, Fabric is dried by the stentering process, Shrinkage property of the fabric is controlled and Curing treatment for resin, water repellent fabric is done by the stenter.
Sanforizing is a controlled compressive shrinkage process, which is applied on woven fabric to achieve shrinkage before making the garments. After sanforizing the residual shrinkage of woven fabric may be zero. In sanforizing process shrinkage is achieve by passing the cotton fabric onto a movable elastic felt blanket is released it assumes a shortened conditional. Thus the cotton fabric is forced to conform this compression.
The shrinkage amount of fabric is depends on the nature of fibers, character of threads ,way of interlacing of thread in the fabric, Crimp in yarn and Cycle of washing no. of washing.
Sanforizing is a mechanical finishing process of treating textile fabrics to prevent the normal dimensional alternation of warp and weft. It is also called anti-shrinkage finishing process. It is a process of treatment used for cotton fabrics mainly and most textiles made from natural or chemical fibres. It is a method of stretching, shrinking and fixing the woven cloth in both length and width.
Roll Packing Machine, is fully automatic of fabric roll packing machine. The Packing Machine and Fabric Roll Automatic Packing Machine rolls with high production rate and low cost. It can be incorporated with number of inspection machine using conveyor system.
The Features are Machine can be fed rolls from several Inspection Machines Online or can be used as standalone for Offline packing, Rolls are packed in heat shrinkable polythene, Fully automatic operator less operation, Excellent quality at high speed, Widthwise sealing of plastic along the length of rolls, Rolls ends can either be sealed and / or heat shrunken
